• spindle drive power: Ps.max = 44 kW
• spindle speed: ns.max = 8,000 min-1
• table feed speed: vw.max = 25 m/min
• table acceleration: aw.max = 1 m/s2
• grinding wheel holder: 127 mm
• dressing unit: standing & rotating
• cooling lubricant: oil, emulsion

• 6 x 2 processors with 20 cores each
• 6 x 360 TB HDD memory
• 6 x NVIDIA P100 á 3584 CUDA Cores
• 1,568 TB main memory
• 3.84 TB SSD memory

Horizontal machining center DMG MORI NHX 5000 2. Gen.

• spindle power: P = 37 kW
• max. Speed: n = 15000 1/min
• max. Torque: M = 250 Nm
• tool holder: (BAZ) HSK-A63
• x-axis travel: lx = 730 mm
• y-axis travel: ly = 730 mm
• z-axis travel: lz = 880 mm
• max. Workpiece diameter: d = 800 mm
• max. Workpiece diameter: d = 800 mm
• max. Workpiece weight: m = 500 kg
• table size: 500 mm x 500 mm
• control: Control M730UM with CELOS
• special features: Pallet changer

Lathe
DMG MORI NZX 1500 | 800 STY3

• spindle power: P = 2* 25 kW
• max. Speed: n = 6000 1/min
• largest turning diameter: d = 320 mm
• bar passage: d = 52 mm
• travel X/Y/Z: 210/110/810 mm
• powered tools 12,000 1/min, 7.5 kW, 21 Nm to n = 3400 1/min
• high pressure unit: 80 bar / 35 l/min
• control: Fanuc F31iB
• bar feeder: l = 1200 mm

Lathe
DMG MORI NEF 600

• spindle drive power: 28 kW (at 100% ED) and 37 kW (at 40% ED)
• max. spindle speed: 2500 min-1
• max. torque: 590 Nm (100% ED)
• max. turning diameter: 600 mm
• max. workpiece weight: 600 kg (tailstock)
• travel X = 398 mm, Z(tailstock) = 1150 mm
• max. workpiece length: 1250 mm
• high-pressure aggregate

• spindle power (40 / 100 % ED): P = 34 / 25 kW
• max. speed: n = 5000 1/min
• driven tool: n = 5000 1/min
• max. torque (40 / 100 % ED): M = 380 / 280 Nm
• largest diameter: d = 410 mm
• control: Siemens 840D sl Operate
• special features: CELOS
• tailstock

• Machine for electrochemical machining

• 2 axes: linear feed (vertical) and oscillation

• Processing variants: DC-ECM and PECM

• Electrolyte: Aqueous NaNO3 solution

• Maximum electrolyte rinsing pressures: >25 bar

• Integrated electrolyte preparation

• Constant and pulsed power supply

• Max. current: 1500 A

• main spindle drive power: Pmax = 11,5 kW
• main spindle speed: ns,max = 3.000 min-1
• workpiece diameter: dw,max = 100 mm
• workpiece length: lw,max = 400 mm
• KSS: emulsion and oil
• technologies: hard turning and grinding

Horizontal machining center Ex-Cell-O XHC 241

• spindle power: P = 40 kW
• max. speed: n = 24000 1/min
• max. torque: M = 54 Nm
• tool holder (BAZ): HSK-A63
• max. workpiece diameter: d = 600 mm
• control: Sinumerik 840D

• medium cylinder size: dm = 150 mm
• medium flow rate: V̇m = 19 l/min
• medium pressure: pm = 24 to 163 bar
• opening: H = 50 to 555 mm

External broaching machine
Forst RASX 8x2200x600 M / CNC

• scraper force: 80 kN up to 30 m/min, 20 kN between 30 and 150 m/min
• broaching speed: 0,5 - 150 m/min
• broaching tool shank width: max. 1''
• stroke length: 2200 mm
• max. broaching tool length: 1800 mm per broaching track
• number of clearing tracks: 3
• control: Siemens 840 DSL
• workpiece table width: approx. 600 mm
• dividing table: Walter RTMN 250 (10 inch)
• force measuring platform

• Machine for precision machining

• Dimensions working area: 600 x 400 x 450 mm³

• Maximum tool weight: 50 kg

• Maximum workpiece weight: 800 kg

• Dielectric: Hydrocarbon based oilheld ionofil IME-MH
  Tool holder: Carl Hirschmann clamping system (Erowa adapter available)

• 4-axes: x,y,z and c-axis
  z-axis thermostabilised

• Surface qualities of Ra < 0.1 µm possible

5-axis milling machine
Hermle C50 U

• spindle power: P = 39 kW
• max. Speed: n = 18000 1/min
• max. Torque: M = 240 Nm
• x-axis travel: lx = 1000 mm
• y-axis travel: ly = 1100 mm
• travel Z-axis: lz = 750 mm
• largest diameter: d = 700 mm
• tool interface: HSK - A 63
• control: Heidenhain
• internal cooling: 80 bar emulsion / air
• special features: Blum - Laser

• number of axes: 5
• spindle power: Pmax = 15 kW
• spindle speed: ns,max = 8.000 min-1
• axis feed: vf,ax = 20 m/min
• workpiece speed: nw,max = 800 min-1
• grinding wheel diameter: ds,max = 150 mm
• dressing unit: rotating
• KSS: emulsion and oil

5-axis milling machine
Makino D500

• spindle power (40 / 100 % ED): P = 18.5 / 15 kW
• max. Speed: n = 22000 1/min
• max. Torque: M = 200 Nm
• x-axis travel: lx = 550 mm
• y-axis travel: ly = 1000 mm
• travel Z-axis: lz = 500 mm
• working area size: 650 mm x 500 mm
• tool holder (BAZ): HSK-A63
• control: Fanuc

• Water based wire erosion system with bipolar anti-electrolysis generator

• Split-V wire guide

• Flushing pumps with higher capacity (2 pumps)

• 4-filter filtration system

• H.E.A.T. Technology for high machining speeds despite poor rinsing conditions

• Additional booster unit with higher discharge energies for use with wire electrodes with a diameter of 0.4 mm

• Rotary spindle for rotary erosion of shafts from the company Carl Hirschmann

• Swivel axis for machining of rotary components from the company Carl Hirschmann

• power turning spindle: P = 30 kW
• max. Speed: n = 3300 1/min
• max. Torque: M = 1400 Nm
• max. Milling spindle speed: n = 12000 1/min
• max. Torque: M = 120 Nm
• x-axis travel: lx = 615 mm
• y-axis travel: ly = 260 mm
• travel Z-axis: lz = 1077 mm
• travel W-axis: lw = 1026 mm
• largest diameter: d = 658 mm
• tool holder / WKZ changer: Capto C6 / 72 seats
• control: Mazatrol
• internal cooling: 70 bar

Vertical machining center Mazak VTC 800/30

• spindle power: P = 35 kW
• max. Speed: n = 18000 1/min
• max. Torque: M = 95 Nm
• x-axis travel: lx = 3000 mm
• y-axis travel: ly = 800 mm
• travel Z-axis: lz = 720 mm
• working area size: 3500 mm x 820 mm
• control: Siemens 840D sl

Mazak Variaxis i-600
5-axis milling machine

• spindle power: P = 37,5 kW
• max. Speed: n = 18000 1/min
• max. Torque: M = 152 Nm
• x-axis travel: lx = 510 mm
• y-axis travel: ly = 910 mm
• travel Z-axis: lz = 510 mm
• largest diameter: d = 700 mm
• control: Siemens 840D solutionline

Horizontal machining center
Scharmann DBF 630

• spindle power: P = 35 kW
• max. Speed: n = 3500 1/min
• max. Torque: M = 1700 Nm
• x-axis travel: lx = 850 mm
• y-axis travel: ly = 700 mm
• travel Z-axis: lz = 800 mm
• table size: 630mm x 630mm
• tool holder: HSK 100
• control: Siemens 840D

• spindle drive power: Ps,max = 15 kW
• spindle peripheral speed: vs,max = 80 m/s
• workpiece diameter: dw = 1,5 - 35 mm
• grinding wheel dimensions: d x bs = 450 x 250 mm
• control wheel dimensions: d x br = 250 x 250 mm
• dressing unit: standing and rotating
• KSS: emulsion

• connected load: Pmax = 0.75 kW
• speed unbalance motor: nu,max = 1.500 min-1
• volume of working tank: VA = 125 l
• width of working container: bA = 210 mm

• spindle drive power: Pmax = 15 kW
• spindle drive power (HSG) Pmax = 30 kW
• spindle peripheral speed: vs,max = 50 m/s
• spindle peripheral speed (HSG): vs max = 203 m/s
• grinding wheel dimensions: d x bs = 500 x 50 mm
• grinding wheel dimensions (HSG): d x bs = 400 x 40 mm
• workpiece speed: nw = 1000 min-1
• dressing unit: standing & rotating
• KSS: emulsion and oil

• uniform machining without preferred direction due to oscillating rotary table
• influence on the brushing result by brush duration, bristle feed,
• polishing brush and rotation speed
• workpiece diameter: 1-250 mm
• workpiece height: 1-200 mm
• brush speed: 60-600 min-1
• resolution infeed: ±0.1 mm

• electronically driven lifting system in extruder head
• increased torque power and double gear drive
• filament run-out sensor
• high-temperature silicone heating bed with 4 + 9 points Lock system
• air filters
• printing technology: FDM
• filament: 1,75 mm
• construction volume (W×D×H):
  • single extrusion print: 305×305×300 mm
  • dual extrusion print: 280×305×300 mm
• ultimaker 3 extended (marlin mod)
• printing technology: FDM
• construction volume (WxDxH):
  • single extrusion print: 215 x 215 x 300 mm
  • dual extrusion print: not available
• filament: 1,75 mm
• PEI coated heating bed with 3-point mounting
• conversion to OpenSource Marlin Firmware

• capacitive sensor skin
• centric (all-purpose) gripper
• mobile robot

• parallel kinematics
• pick-and-place tasks
• load capacity up to 1kg

• seven axes
• load capacity up to 3 kg
• range: 885 mm

• industrial robots from KUKA
• typical fields of application: handling, assembly, application of
• adhesives, sealants and preservatives, machining
• classical programming
• load capacities from 6 to 30 kg
• working radius of max. 2000 mm

• sensitive robot
• suitable for collaborative operation
• seven axes
• load capacity of 14 kg
• range of 820 mm

• 6-axis vertical articulated arm robot
• machining spindle for milling, drilling
• CNC control architecture

Universal Robots UR3/UR5/UR10

• collaborating robots from Universal Robots
• flexible use
• easy to program
• loads from 3 to 10 kg
• working radius of max. 1300 mm

• test bench for the use of cloud and edge technologies in industrial environments within the framework of the Cluster of Excellence "Internet of Production"
  • use the cloud to optimize process steps Aggregation of information
  • use of Edge Devices to control the process flow of the entire process and the cells
• focus on control of automation processes by means of digital shadows
  • adaptive control through provision of product data and direct use of measured values
  • use of status changes to control the process
• abstraction of the completion process in windshield production in five automation cells
  • stock
    • intelligent provision of discs
    • detection by camera
  • handling
    • UR 5 for transporting the discs
    • control of the UR 5 by product information
  • cleaner
    • abstraction of the cleaning process step
    • use of Kuka LBR iiwa for force-controlled shutdown of the disk and return of the TCP position for subsequent processes
    • intelligent workpiece carrier system for the identification of the disc
  • primer
    • abstraction of the application of the primer
    • use of Kuka Agilus fivve to apply the primer based on the measured values from the cleaner process
    • intelligent workpiece carrier system for the identification of the disc
  • quality management
    • camera for identification and optimization of the contour of the primer

iCellFactory

• platform for research into the fully automated cultivation of induced pluripotent stem cells
  • adaptive, reconfigurable machine arrangement
    simplified exchange of components through standardized interfaces
• automated process planning and monitoring by using digital twins of components and products
  • adaptive management of existing resources based on the current plant status
  • self-description of individual plant components and their respective capabilities
• input of definitions of processing steps that can be carried out by biologists without necessary knowledge of automation technology
• dynamic robot path planning
  • camera-based recognition of storage positions
  • simulatively secured planning of robot routes for goods transport between plant components

• outer diameter from da = 5 mm to da = 150 mm
• module: mn = 0.5 mm to mn = 4 mm
• maximum tooth width: bmax = 50 mm
• maximum workpiece speed: nWst = 10,000 min-1
• maximum tool speed: n0 = 3,000 min-1

• CNC-controlled measuring machine
• outer diameter: 160 mm
• 4-axis path control
• 3D measuring system

• CNC-controlled measuring machine
• outer diameter: 650 mm
• 4-axis path control
• 3D measuring system

• rigid and thermally stable machine structure
• directly driven machine axes
• for workpieces up to a module of 8 mm
• diameter: 400 mm
• maximum realizable tool spindle speed: 900 min-1

• rolling forces: F = 150 kN
• spindle speed: to n0 = 120 min-1
• module: approx. mn < 3.5 mm

• outer diameter: da = 500 mm
• maximum spindle speed: ns = 17.000 min-1
• feed speed: vf = 20,000 mm/min

• conducting analogy experiments
• determination of material coefficients for the used cutting force models

• axis cross angle: ∑ ≈ 20-35°
• cutting speeds: vc ≈ 20 m/s
• outer diameter: da = 200 mm

• maximum speed: nmax = 9400 min-1
• module: mn = 3 mm
• workpiece diameter: da2 = 180 mm

• consists of three electrical machines
• 4-quadrant operation
• measuring room certified according to DIN ISO 3744
• detection of sound pressure, structure-borne sound, rotational errors and angular acceleration