Surface/Profile grinder
Blohm Profimat MT 608 |
Grinding
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- spindle drive power: Ps.max = 44 kW
- spindle speed: ns.max = 8,000 min-1
- table feed speed: vw.max = 25 m/min
- table acceleration: aw.max = 1 m/s2
- grinding wheel holder: 127 mm
- dressing unit: standing & rotating
- cooling lubricant: oil, emulsion
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Edge Computing Cluster
Datalake |
Forming Technologies
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- 6 x 2 processors with 20 cores each
- 6 x 360 TB HDD memory
- 6 x NVIDIA P100 á 3584 CUDA Cores
- 1,568 TB main memory
- 3.84 TB SSD memory
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Horizontal machining center DMG MORI NHX 5000 2. Gen.
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Cutting Technology
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- spindle power: P = 37 kW
- max. Speed: n = 15000 1/min
- max. Torque: M = 250 Nm
- tool holder: (BAZ) HSK-A63
- x-axis travel: lx = 730 mm
- y-axis travel: ly = 730 mm
- z-axis travel: lz = 880 mm
- max. Workpiece diameter: d = 800 mm
- max. Workpiece diameter: d = 800 mm
- max. Workpiece weight: m = 500 kg
- table size: 500 mm x 500 mm
- control: Control M730UM with CELOS
- special features: Pallet changer
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Lathe
DMG MORI NZX 1500 | 800 STY3
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Cutting Technology
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- spindle power: P = 2* 25 kW
- max. Speed: n = 6000 1/min
- largest turning diameter: d = 320 mm
- bar passage: d = 52 mm
- travel X/Y/Z: 210/110/810 mm
- powered tools 12,000 1/min, 7.5 kW, 21 Nm to n = 3400 1/min
- high pressure unit: 80 bar / 35 l/min
- control: Fanuc F31iB
- bar feeder: l = 1200 mm
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Lathe
DMG MORI NEF 600
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Cutting Technology
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- spindle drive power: 28 kW (at 100% ED) and 37 kW (at 40% ED)
- max. spindle speed: 2500 min-1
- max. torque: 590 Nm (100% ED)
- max. turning diameter: 600 mm
- max. workpiece weight: 600 kg (tailstock)
- travel X = 398 mm, Z(tailstock) = 1150 mm
- max. workpiece length: 1250 mm
- high-pressure aggregate
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Lathe
DMG MORI CTX Beta 800 Linear |
Cutting Technology
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- spindle power (40 / 100 % ED): P = 34 / 25 kW
- max. speed: n = 5000 1/min
- driven tool: n = 5000 1/min
- max. torque (40 / 100 % ED): M = 380 / 280 Nm
- largest diameter: d = 410 mm
- control: Siemens 840D sl Operate
- special features: CELOS
- tailstock
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EMAG PT Smart 1500 |
EDM/ECM Processes
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Machine for electrochemical machining
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2 axes: linear feed (vertical) and oscillation
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Processing variants: DC-ECM and PECM
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Electrolyte: Aqueous NaNO3 solution
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Maximum electrolyte rinsing pressures: >25 bar
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Integrated electrolyte preparation
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Constant and pulsed power supply
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Max. current: 1500 A
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Grinding/turning machining centre
EMAG VTC 100 GT
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Grinding
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- main spindle drive power: Pmax = 11,5 kW
- main spindle speed: ns,max = 3.000 min-1
- workpiece diameter: dw,max = 100 mm
- workpiece length: lw,max = 400 mm
- KSS: emulsion and oil
- technologies: hard turning and grinding
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Horizontal machining center Ex-Cell-O XHC 241
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Cutting Technology
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- spindle power: P = 40 kW
- max. speed: n = 24000 1/min
- max. torque: M = 54 Nm
- tool holder (BAZ): HSK-A63
- max. workpiece diameter: d = 600 mm
- control: Sinumerik 840D
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Flow grinder
Extrude Hone AFM Vector 150 |
Grinding
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- medium cylinder size: dm = 150 mm
- medium flow rate: V̇m = 19 l/min
- medium pressure: pm = 24 to 163 bar
- opening: H = 50 to 555 mm
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External broaching machine
Forst RASX 8x2200x600 M / CNC
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Cutting Technology
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- scraper force: 80 kN up to 30 m/min, 20 kN between 30 and 150 m/min
- broaching speed: 0,5 - 150 m/min
- broaching tool shank width: max. 1''
- stroke length: 2200 mm
- max. broaching tool length: 1800 mm per broaching track
- number of clearing tracks: 3
- control: Siemens 840 DSL
- workpiece table width: approx. 600 mm
- dividing table: Walter RTMN 250 (10 inch)
- force measuring platform
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Die-sinking EDM machine GFMS FORM2000 VHP |
EDM/ECM Processes
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Machine for precision machining
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Dimensions working area: 600 x 400 x 450 mm³
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Maximum tool weight: 50 kg
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Maximum workpiece weight: 800 kg
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Dielectric: Hydrocarbon based oilheld ionofil IME-MH
Tool holder: Carl Hirschmann clamping system (Erowa adapter available)
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4-axes: x,y,z and c-axis
z-axis thermostabilised
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Surface qualities of Ra < 0.1 µm possible
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5-axis milling machine
Hermle C50 U
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Cutting Technology
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- spindle power: P = 39 kW
- max. Speed: n = 18000 1/min
- max. Torque: M = 240 Nm
- x-axis travel: lx = 1000 mm
- y-axis travel: ly = 1100 mm
- travel Z-axis: lz = 750 mm
- largest diameter: d = 700 mm
- tool interface: HSK - A 63
- control: Heidenhain
- internal cooling: 80 bar emulsion / air
- special features: Blum - Laser
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Tool grinding machine
ISOG Technology S22p-turbo |
Grinding
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- number of axes: 5
- spindle power: Pmax = 15 kW
- spindle speed: ns,max = 8.000 min-1
- axis feed: vf,ax = 20 m/min
- workpiece speed: nw,max = 800 min-1
- grinding wheel diameter: ds,max = 150 mm
- dressing unit: rotating
- KSS: emulsion and oil
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5-axis milling machine
Makino D500
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Cutting Technology
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- spindle power (40 / 100 % ED): P = 18.5 / 15 kW
- max. Speed: n = 22000 1/min
- max. Torque: M = 200 Nm
- x-axis travel: lx = 550 mm
- y-axis travel: ly = 1000 mm
- travel Z-axis: lz = 500 mm
- working area size: 650 mm x 500 mm
- tool holder (BAZ): HSK-A63
- control: Fanuc
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Wire EDM machine Makino U6 H.E.A.T. |
EDM/ECM Processes
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Water based wire erosion system with bipolar anti-electrolysis generator
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Split-V wire guide
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Flushing pumps with higher capacity (2 pumps)
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4-filter filtration system
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H.E.A.T. Technology for high machining speeds despite poor rinsing conditions
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Additional booster unit with higher discharge energies for use with wire electrodes with a diameter of 0.4 mm
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Rotary spindle for rotary erosion of shafts from the company Carl Hirschmann
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Swivel axis for machining of rotary components from the company Carl Hirschmann
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Turn-mill center
Mazak Integrex i-400 |
Cutting Technology
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- power turning spindle: P = 30 kW
- max. Speed: n = 3300 1/min
- max. Torque: M = 1400 Nm
- max. Milling spindle speed: n = 12000 1/min
- max. Torque: M = 120 Nm
- x-axis travel: lx = 615 mm
- y-axis travel: ly = 260 mm
- travel Z-axis: lz = 1077 mm
- travel W-axis: lw = 1026 mm
- largest diameter: d = 658 mm
- tool holder / WKZ changer: Capto C6 / 72 seats
- control: Mazatrol
- internal cooling: 70 bar
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Vertical machining center Mazak VTC 800/30
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Cutting Technology
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- spindle power: P = 35 kW
- max. Speed: n = 18000 1/min
- max. Torque: M = 95 Nm
- x-axis travel: lx = 3000 mm
- y-axis travel: ly = 800 mm
- travel Z-axis: lz = 720 mm
- working area size: 3500 mm x 820 mm
- control: Siemens 840D sl
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Mazak Variaxis i-600
5-axis milling machine
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Cutting Technology
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- spindle power: P = 37,5 kW
- max. Speed: n = 18000 1/min
- max. Torque: M = 152 Nm
- x-axis travel: lx = 510 mm
- y-axis travel: ly = 910 mm
- travel Z-axis: lz = 510 mm
- largest diameter: d = 700 mm
- control: Siemens 840D solutionline
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Horizontal machining center
Scharmann DBF 630
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Cutting Technology
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- spindle power: P = 35 kW
- max. Speed: n = 3500 1/min
- max. Torque: M = 1700 Nm
- x-axis travel: lx = 850 mm
- y-axis travel: ly = 700 mm
- travel Z-axis: lz = 800 mm
- table size: 630mm x 630mm
- tool holder: HSK 100
- control: Siemens 840D
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Centerless grinding machine
Schaudt Mikrosa Kronos S250 |
Grinding
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- spindle drive power: Ps,max = 15 kW
- spindle peripheral speed: vs,max = 80 m/s
- workpiece diameter: dw = 1,5 - 35 mm
- grinding wheel dimensions: d x bs = 450 x 250 mm
- control wheel dimensions: d x br = 250 x 250 mm
- dressing unit: standing and rotating
- KSS: emulsion
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Vibratory grinding machine
Rösler round vibrator R 125 |
Grinding
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- connected load: Pmax = 0.75 kW
- speed unbalance motor: nu,max = 1.500 min-1
- volume of working tank: VA = 125 l
- width of working container: bA = 210 mm
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Circular grinding machine
Studer S41 |
Technology Planning and Grinding
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- spindle drive power: Pmax = 15 kW
- spindle drive power (HSG) Pmax = 30 kW
- spindle peripheral speed: vs,max = 50 m/s
- spindle peripheral speed (HSG): vs max = 203 m/s
- grinding wheel dimensions: d x bs = 500 x 50 mm
- grinding wheel dimensions (HSG): d x bs = 400 x 40 mm
- workpiece speed: nw = 1000 min-1
- dressing unit: standing & rotating
- KSS: emulsion and oil
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Gerber Brush polishing machine BP-Smart |
Forming Technologies
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- uniform machining without preferred direction due to oscillating rotary table
- influence on the brushing result by brush duration, bristle feed,
- polishing brush and rotation speed
- workpiece diameter: 1-250 mm
- workpiece height: 1-200 mm
- brush speed: 60-600 min-1
- resolution infeed: ±0.1 mm
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3D-printer
Raise 3D Pro2 |
Automation and Control
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- electronically driven lifting system in extruder head
- increased torque power and double gear drive
- filament run-out sensor
- high-temperature silicone heating bed with 4 + 9 points Lock system
- air filters
- printing technology: FDM
- filament: 1,75 mm
- construction volume (W×D×H):
- single extrusion print: 305×305×300 mm
- dual extrusion print: 280×305×300 mm
- ultimaker 3 extended (marlin mod)
- printing technology: FDM
- construction volume (WxDxH):
- single extrusion print: 215 x 215 x 300 mm
- dual extrusion print: not available
- filament: 1,75 mm
- PEI coated heating bed with 3-point mounting
- conversion to OpenSource Marlin Firmware
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Collaborative robot
Bosch APAS |
Automation and Control
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- capacitive sensor skin
- centric (all-purpose) gripper
- mobile robot
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Flexpicker
IRB 360 |
Automation and Control
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- parallel kinematics
- pick-and-place tasks
- load capacity up to 1kg
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Collaborativ robot
Franka Emika Panda |
Automation and Control
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- seven axes
- load capacity up to 3 kg
- range: 885 mm
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KUKA KR6/KR16/KR30 |
Automation and Control
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- industrial robots from KUKA
- typical fields of application: handling, assembly, application of
- adhesives, sealants and preservatives, machining
- classical programming
- load capacities from 6 to 30 kg
- working radius of max. 2000 mm
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KUKA LBR iiwa 14 R820
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Automation and Control
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- sensitive robot
- suitable for collaborative operation
- seven axes
- load capacity of 14 kg
- range of 820 mm
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Robot-based machining - HORuS-demonstrator
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- 6-axis vertical articulated arm robot
- machining spindle for milling, drilling
- CNC control architecture
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Universal Robots UR3/UR5/UR10
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Automation and Control
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- collaborating robots from Universal Robots
- flexible use
- easy to program
- loads from 3 to 10 kg
- working radius of max. 1300 mm
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ICECAT – Industrial Control by Edge and Cloud Computing for Automation Technology
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Automation and Control
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- test bench for the use of cloud and edge technologies in industrial environments within the framework of the Cluster of Excellence "Internet of Production"
- use the cloud to optimize process steps Aggregation of information
- use of Edge Devices to control the process flow of the entire process and the cells
- focus on control of automation processes by means of digital shadows
- adaptive control through provision of product data and direct use of measured values
- use of status changes to control the process
- abstraction of the completion process in windshield production in five automation cells
- stock
- intelligent provision of discs
- detection by camera
- handling
- UR 5 for transporting the discs
- control of the UR 5 by product information
- cleaner
- abstraction of the cleaning process step
- use of Kuka LBR iiwa for force-controlled shutdown of the disk and return of the TCP position for subsequent processes
- intelligent workpiece carrier system for the identification of the disc
- primer
- abstraction of the application of the primer
- use of Kuka Agilus fivve to apply the primer based on the measured values from the cleaner process
- intelligent workpiece carrier system for the identification of the disc
- quality management
- camera for identification and optimization of the contour of the primer
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iCellFactory
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Automation and Control
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- platform for research into the fully automated cultivation of induced pluripotent stem cells
- adaptive, reconfigurable machine arrangement
simplified exchange of components through standardized interfaces
- automated process planning and monitoring by using digital twins of components and products
- adaptive management of existing resources based on the current plant status
- self-description of individual plant components and their respective capabilities
- input of definitions of processing steps that can be carried out by biologists without necessary knowledge of automation technology
- dynamic robot path planning
- camera-based recognition of storage positions
- simulatively secured planning of robot routes for goods transport between plant components
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Gear honing machine Gleason-HURTH 150SPH |
Gear Technology
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- outer diameter from da = 5 mm to da = 150 mm
- module: mn = 0.5 mm to mn = 4 mm
- maximum tooth width: bmax = 50 mm
- maximum workpiece speed: nWst = 10,000 min-1
- maximum tool speed: n0 = 3,000 min-1
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Klingelnberg P16 |
Gear Technology
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- CNC-controlled measuring machine
- outer diameter: 160 mm
- 4-axis path control
- 3D measuring system
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Klingelnberg P65 |
Gear Technology
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- CNC-controlled measuring machine
- outer diameter: 650 mm
- 4-axis path control
- 3D measuring system
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Gear hobbing machine Gleason/Pfauter P400 |
Gear Technology
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- rigid and thermally stable machine structure
- directly driven machine axes
- for workpieces up to a module of 8 mm
- diameter: 400 mm
- maximum realizable tool spindle speed: 900 min-1
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Profiroll PR15HP |
Gear Technology
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- rolling forces: F = 150 kN
- spindle speed: to n0 = 120 min-1
- module: approx. mn < 3.5 mm
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Gear grinding machine Klingelnberg Höfler Viper 500 KW |
Gear Technology
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- outer diameter: da = 500 mm
- maximum spindle speed: ns = 17.000 min-1
- feed speed: vf = 20,000 mm/min
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Lathe VDF DUS 560 |
Gear Technology
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- conducting analogy experiments
- determination of material coefficients for the used cutting force models
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Internal circular grinding machine Mitsubishi ZI20A |
Gear Technology
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- axis cross angle: ∑ ≈ 20-35°
- cutting speeds: vc ≈ 20 m/s
- outer diameter: da = 200 mm
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Gear hobbing machine Liebherr LC180 |
Gear Technology
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- maximum speed: nmax = 9400 min-1
- module: mn = 3 mm
- workpiece diameter: da2 = 180 mm
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Universal gear test stand |
Gear Technology
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- consists of three electrical machines
- 4-quadrant operation
- measuring room certified according to DIN ISO 3744
- detection of sound pressure, structure-borne sound, rotational errors and angular acceleration
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