WZL Machinery

   

Machine information

Machine/test stand Department Features
Surface/Profile grinder
Blohm Profimat MT 608
Technology Planning and Grinding
  • spindle drive power: Ps.max = 44 kW
  • spindle speed: ns.max = 8,000 min-1
  • table feed speed: vw.max = 25 m/min
  • table acceleration: aw.max = 1 m/s2
  • grinding wheel holder: 127 mm
  • dressing unit: standing & rotating
  • cooling lubricant: oil, emulsion
Edge Computing Cluster
Datalake
Forming Technologies
  • 6 x 2 processors with 20 cores each
  • 6 x 360 TB HDD memory
  • 6 x NVIDIA P100 á 3584 CUDA Cores
  • 1,568 TB main memory
  • 3.84 TB SSD memory

Horizontal machining center DMG MORI NHX 5000 2. Gen.

Cutting Technology
  • spindle power: P = 37 kW
  • max. Speed: n = 15000 1/min
  • max. Torque: M = 250 Nm
  • tool holder: (BAZ) HSK-A63
  • x-axis travel: lx = 730 mm
  • y-axis travel: ly = 730 mm
  • z-axis travel: lz = 880 mm
  • max. Workpiece diameter: d = 800 mm
  • max. Workpiece diameter: d = 800 mm
  • max. Workpiece weight: m = 500 kg
  • table size: 500 mm x 500 mm
  • control: Control M730UM with CELOS
  • special features: Pallet changer

Lathe
DMG MORI NZX 1500 | 800 STY3

Cutting Technology
  • spindle power: P = 2* 25 kW
  • max. Speed: n = 6000 1/min
  • largest turning diameter: d = 320 mm
  • bar passage: d = 52 mm
  • travel X/Y/Z: 210/110/810 mm
  • powered tools 12,000 1/min, 7.5 kW, 21 Nm to n = 3400 1/min
  • high pressure unit: 80 bar / 35 l/min
  • control: Fanuc F31iB
  • bar feeder: l = 1200 mm

Lathe
DMG MORI NEF 600

Cutting Technology
  • spindle drive power: 28 kW (at 100% ED) and 37 kW (at 40% ED)
  • max. spindle speed: 2500 min-1
  • max. torque: 590 Nm (100% ED)
  • max. turning diameter: 600 mm
  • max. workpiece weight: 600 kg (tailstock)
  • travel X = 398 mm, Z(tailstock) = 1150 mm
  • max. workpiece length: 1250 mm
  • high-pressure aggregate
Lathe
DMG MORI CTX Beta 800 Linear
Cutting Technology
  • spindle power (40 / 100 % ED): P = 34 / 25 kW
  • max. speed: n = 5000 1/min
  • driven tool: n = 5000 1/min
  • max. torque (40 / 100 % ED): M = 380 / 280 Nm
  • largest diameter: d = 410 mm
  • control: Siemens 840D sl Operate
  • special features: CELOS
  • tailstock
EMAG PT Smart 1500 EDM/ECM Processes
  • Machine for electrochemical machining

  • 2 axes: linear feed (vertical) and oscillation

  • Processing variants: DC-ECM and PECM

  • Electrolyte: Aqueous NaNO3 solution

  • Maximum electrolyte rinsing pressures: >25 bar

  • Integrated electrolyte preparation

  • Constant and pulsed power supply

  • Max. current: 1500 A

Grinding/turning machining centre
EMAG VTC 100 GT
Technology Planning and Grinding
  • main spindle drive power: Pmax = 11,5 kW
  • main spindle speed: ns,max = 3.000 min-1
  • workpiece diameter: dw,max = 100 mm
  • workpiece length: lw,max = 400 mm
  • KSS: emulsion and oil
  • technologies: hard turning and grinding

Horizontal machining center Ex-Cell-O XHC 241

Cutting Technology
  • spindle power: P = 40 kW
  • max. speed: n = 24000 1/min
  • max. torque: M = 54 Nm
  • tool holder (BAZ): HSK-A63
  • max. workpiece diameter: d = 600 mm
  • control: Sinumerik 840D
Flow grinder
Extrude Hone AFM Vector 150
Technology Planning and Grinding
  • medium cylinder size: dm = 150 mm
  • medium flow rate: V̇m = 19 l/min
  • medium pressure: pm = 24 to 163 bar
  • opening: H = 50 to 555 mm

External broaching machine
Forst RASX 8x2200x600 M / CNC

Cutting Technology
  • scraper force: 80 kN up to 30 m/min, 20 kN between 30 and 150 m/min
  • broaching speed: 0,5 - 150 m/min
  • broaching tool shank width: max. 1''
  • stroke length: 2200 mm
  • max. broaching tool length: 1800 mm per broaching track
  • number of clearing tracks: 3
  • control: Siemens 840 DSL
  • workpiece table width: approx. 600 mm
  • dividing table: Walter RTMN 250 (10 inch)
  • force measuring platform
Die-sinking EDM machine GFMS FORM2000 VHP EDM/ECM Processes
  • Machine for precision machining

  • Dimensions working area: 600 x 400 x 450 mm³

  • Maximum tool weight: 50 kg

  • Maximum workpiece weight: 800 kg

  • Dielectric: Hydrocarbon based oilheld ionofil IME-MH
    Tool holder: Carl Hirschmann clamping system (Erowa adapter available)

  • 4-axes: x,y,z and c-axis
    z-axis thermostabilised

  • Surface qualities of Ra < 0.1 µm possible

5-axis milling machine
Hermle C50 U

Cutting Technology
  • spindle power: P = 39 kW
  • max. Speed: n = 18000 1/min
  • max. Torque: M = 240 Nm
  • x-axis travel: lx = 1000 mm
  • y-axis travel: ly = 1100 mm
  • travel Z-axis: lz = 750 mm
  • largest diameter: d = 700 mm
  • tool interface: HSK - A 63
  • control: Heidenhain
  • internal cooling: 80 bar emulsion / air
  • special features: Blum - Laser
Tool grinding machine
ISOG Technology S22p-turbo
Technology Planning and Grinding
  • number of axes: 5
  • spindle power: Pmax = 15 kW
  • spindle speed: ns,max = 8.000 min-1
  • axis feed: vf,ax = 20 m/min
  • workpiece speed: nw,max = 800 min-1
  • grinding wheel diameter: ds,max = 150 mm
  • dressing unit: rotating
  • KSS: emulsion and oil

5-axis milling machine
Makino D500

Cutting Technology
  • spindle power (40 / 100 % ED): P = 18.5 / 15 kW
  • max. Speed: n = 22000 1/min
  • max. Torque: M = 200 Nm
  • x-axis travel: lx = 550 mm
  • y-axis travel: ly = 1000 mm
  • travel Z-axis: lz = 500 mm
  • working area size: 650 mm x 500 mm
  • tool holder (BAZ): HSK-A63
  • control: Fanuc
Wire EDM machine Makino U6 H.E.A.T. EDM/ECM Processes
  • Water based wire erosion system with bipolar anti-electrolysis generator

  • Split-V wire guide

  • Flushing pumps with higher capacity (2 pumps)

  • 4-filter filtration system

  • H.E.A.T. Technology for high machining speeds despite poor rinsing conditions

  • Additional booster unit with higher discharge energies for use with wire electrodes with a diameter of 0.4 mm

  • Rotary spindle for rotary erosion of shafts from the company Carl Hirschmann

  • Swivel axis for machining of rotary components from the company Carl Hirschmann

Turn-mill center
Mazak Integrex i-400
Cutting Technology
  • power turning spindle: P = 30 kW
  • max. Speed: n = 3300 1/min
  • max. Torque: M = 1400 Nm
  • max. Milling spindle speed: n = 12000 1/min
  • max. Torque: M = 120 Nm
  • x-axis travel: lx = 615 mm
  • y-axis travel: ly = 260 mm
  • travel Z-axis: lz = 1077 mm
  • travel W-axis: lw = 1026 mm
  • largest diameter: d = 658 mm
  • tool holder / WKZ changer: Capto C6 / 72 seats
  • control: Mazatrol
  • internal cooling: 70 bar

Vertical machining center Mazak VTC 800/30

Cutting Technology
  • spindle power: P = 35 kW
  • max. Speed: n = 18000 1/min
  • max. Torque: M = 95 Nm
  • x-axis travel: lx = 3000 mm
  • y-axis travel: ly = 800 mm
  • travel Z-axis: lz = 720 mm
  • working area size: 3500 mm x 820 mm
  • control: Siemens 840D sl

Mazak Variaxis i-600
5-axis milling machine

Cutting Technology
  • spindle power: P = 37,5 kW
  • max. Speed: n = 18000 1/min
  • max. Torque: M = 152 Nm
  • x-axis travel: lx = 510 mm
  • y-axis travel: ly = 910 mm
  • travel Z-axis: lz = 510 mm
  • largest diameter: d = 700 mm
  • control: Siemens 840D solutionline

Horizontal machining center
Scharmann DBF 630

Cutting Technology
  • spindle power: P = 35 kW
  • max. Speed: n = 3500 1/min
  • max. Torque: M = 1700 Nm
  • x-axis travel: lx = 850 mm
  • y-axis travel: ly = 700 mm
  • travel Z-axis: lz = 800 mm
  • table size: 630mm x 630mm
  • tool holder: HSK 100
  • control: Siemens 840D
Centerless grinding machine
Schaudt Mikrosa Kronos S250
Technology Planning and Grinding
  • spindle drive power: Ps,max = 15 kW
  • spindle peripheral speed: vs,max = 80 m/s
  • workpiece diameter: dw = 1,5 - 35 mm
  • grinding wheel dimensions: d x bs = 450 x 250 mm
  • control wheel dimensions: d x br = 250 x 250 mm
  • dressing unit: standing and rotating
  • KSS: emulsion
Vibratory grinding machine
Rösler round vibrator R 125
Technology Planning and Grinding
  • connected load: Pmax = 0.75 kW
  • speed unbalance motor: nu,max = 1.500 min-1
  • volume of working tank: VA = 125 l
  • width of working container: bA = 210 mm
Circular grinding machine
Studer S41
Technology Planning and Grinding
  • spindle drive power: Pmax = 15 kW
  • spindle drive power (HSG) Pmax = 30 kW
  • spindle peripheral speed: vs,max = 50 m/s
  • spindle peripheral speed (HSG): vs max = 203 m/s
  • grinding wheel dimensions: d x bs = 500 x 50 mm
  • grinding wheel dimensions (HSG): d x bs = 400 x 40 mm
  • workpiece speed: nw = 1000 min-1
  • dressing unit: standing & rotating
  • KSS: emulsion and oil
Gerber Brush polishing machine BP-Smart Forming Technologies
  • uniform machining without preferred direction due to oscillating rotary table
  • influence on the brushing result by brush duration, bristle feed,
  • polishing brush and rotation speed
  • workpiece diameter: 1-250 mm
  • workpiece height: 1-200 mm
  • brush speed: 60-600 min-1
  • resolution infeed: ±0.1 mm

3D-printer
Raise 3D Pro2
Automation and Control
  • electronically driven lifting system in extruder head
  • increased torque power and double gear drive
  • filament run-out sensor
  • high-temperature silicone heating bed with 4 + 9 points Lock system
  • air filters
  • printing technology: FDM
  • filament: 1,75 mm
  • construction volume (W×D×H):
    • single extrusion print: 305×305×300 mm
    • dual extrusion print: 280×305×300 mm
  • ultimaker 3 extended (marlin mod)
  • printing technology: FDM
  • construction volume (WxDxH):
    • single extrusion print: 215 x 215 x 300 mm
    • dual extrusion print: not available
  • filament: 1,75 mm
  • PEI coated heating bed with 3-point mounting
  • conversion to OpenSource Marlin Firmware
Collaborative robot
Bosch APAS
Automation and Control
  • capacitive sensor skin
  • centric (all-purpose) gripper
  • mobile robot
Flexpicker
IRB 360
Automation and Control
  • parallel kinematics
  • pick-and-place tasks
  • load capacity up to 1kg
Collaborativ robot
Franka Emika Panda
Automation and Control
  • seven axes
  • load capacity up to 3 kg
  • range: 885 mm
KUKA KR6/KR16/KR30 Automation and Control
  • industrial robots from KUKA
  • typical fields of application: handling, assembly, application of
  • adhesives, sealants and preservatives, machining
  • classical programming
  • load capacities from 6 to 30 kg
  • working radius of max. 2000 mm

KUKA LBR iiwa 14 R820 Automation and Control
  • sensitive robot
  • suitable for collaborative operation
  • seven axes
  • load capacity of 14 kg
  • range of 820 mm
Robot-based machining - HORuS-demonstrator
  • 6-axis vertical articulated arm robot
  • machining spindle for milling, drilling
  • CNC control architecture

Universal Robots UR3/UR5/UR10

Automation and Control
  • collaborating robots from Universal Robots
  • flexible use
  • easy to program
  • loads from 3 to 10 kg
  • working radius of max. 1300 mm
ICECAT – Industrial Control by Edge and Cloud Computing for Automation Technology Automation and Control
  • test bench for the use of cloud and edge technologies in industrial environments within the framework of the Cluster of Excellence "Internet of Production"
    • use the cloud to optimize process steps Aggregation of information
    • use of Edge Devices to control the process flow of the entire process and the cells
  • focus on control of automation processes by means of digital shadows
    • adaptive control through provision of product data and direct use of measured values
    • use of status changes to control the process
  • abstraction of the completion process in windshield production in five automation cells
    • stock
      • intelligent provision of discs
      • detection by camera
    • handling
      • UR 5 for transporting the discs
      • control of the UR 5 by product information
    • cleaner
      • abstraction of the cleaning process step
      • use of Kuka LBR iiwa for force-controlled shutdown of the disk and return of the TCP position for subsequent processes
      • intelligent workpiece carrier system for the identification of the disc
    • primer
      • abstraction of the application of the primer
      • use of Kuka Agilus fivve to apply the primer based on the measured values from the cleaner process
      • intelligent workpiece carrier system for the identification of the disc
    • quality management
      • camera for identification and optimization of the contour of the primer

iCellFactory

Automation and Control
  • platform for research into the fully automated cultivation of induced pluripotent stem cells
    • adaptive, reconfigurable machine arrangement
      simplified exchange of components through standardized interfaces
  • automated process planning and monitoring by using digital twins of components and products
    • adaptive management of existing resources based on the current plant status
    • self-description of individual plant components and their respective capabilities
  • input of definitions of processing steps that can be carried out by biologists without necessary knowledge of automation technology
  • dynamic robot path planning
    • camera-based recognition of storage positions
    • simulatively secured planning of robot routes for goods transport between plant components
Gear honing machine Gleason-HURTH 150SPH Gear Technology
  • outer diameter from da = 5 mm to da = 150 mm
  • module: mn = 0.5 mm to mn = 4 mm
  • maximum tooth width: bmax = 50 mm
  • maximum workpiece speed: nWst = 10,000 min-1
  • maximum tool speed: n0 = 3,000 min-1

Klingelnberg P16 Gear Technology
  • CNC-controlled measuring machine
  • outer diameter: 160 mm
  • 4-axis path control
  • 3D measuring system

Klingelnberg P65 Gear Technology
  • CNC-controlled measuring machine
  • outer diameter: 650 mm
  • 4-axis path control
  • 3D measuring system
Gear hobbing machine Gleason/Pfauter P400 Gear Technology
  • rigid and thermally stable machine structure
  • directly driven machine axes
  • for workpieces up to a module of 8 mm
  • diameter: 400 mm
  • maximum realizable tool spindle speed: 900 min-1
Profiroll PR15HP Gear Technology
  • rolling forces: F = 150 kN
  • spindle speed: to n0 = 120 min-1
  • module: approx. mn < 3.5 mm
Gear grinding machine Klingelnberg Höfler Viper 500 KW Gear Technology
  • outer diameter: da = 500 mm
  • maximum spindle speed: ns = 17.000 min-1
  • feed speed: vf = 20,000 mm/min
Lathe VDF DUS 560 Gear Technology
  • conducting analogy experiments
  • determination of material coefficients for the used cutting force models
Internal circular grinding machine Mitsubishi ZI20A Gear Technology
  • axis cross angle: ∑ ≈ 20-35°
  • cutting speeds: vc ≈ 20 m/s
  • outer diameter: da = 200 mm
Gear hobbing machine Liebherr LC180 Gear Technology
  • maximum speed: nmax = 9400 min-1
  • module: mn = 3 mm
  • workpiece diameter: da2 = 180 mm
Universal gear test stand Gear Technology
  • consists of three electrical machines
  • 4-quadrant operation
  • measuring room certified according to DIN ISO 3744
  • detection of sound pressure, structure-borne sound, rotational errors and angular acceleration